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If you find yourself in this section of the manual please remember that
Skutt and your Skutt Kiln distributor are here to help you as long as you
own your kiln. If you are unable to determine the problem, or just need
to order parts, please let us
know.
Q: When I am using the GlassFire Mode
the kiln is shuting off before my project is done. What can I do about
this?
A: There are 2 options for getting more heatwork into a GlassFire Mode
program.
Due to the fact that there are many variables (i.e. type of glass, kiln
being used, position within the kiln, shape of project...)we have designed
the GlassFire Mode to be extremely flexible. You can add time or temperature
to the program as needed while the kiln is running by pressing the "ADD
TIME" or "ADD TEMP" key located in the bottom left quadrant
of the touchpad. This is generally done while the kiln is in the "HOLD"
portion of the last heating segment. You will see the time counting down
and the temperature will be at the peak heating temperature indicated in
the manual for the program you are running.
At this point you will either look through a peephole or put on a fire
rated glove and open the kiln to see if the project needs more heatwork.
If you feel the time will runout before the proper amount of heatwork is
received then you will press either the "ADD TIME" or ADD TEMP
key.
The "ADD TIME" key will add time in 5 minute increments to
the hold. This is commonly the first choice for achieving more heatwork.
If you have added more time and are still not seeing results, you may want
to increase the temperature at this point. Pressing "ADD TEMP"
will add temperature in 5 degree (F) increments.
The second option for getting more heatwork in GlassFire Mode is to change
the values in the program itself. GlassFire Mode was designed to let the
operator mofify the final heating temperature and hold time to compensate
for different types of glass. This is done by using the Menu key to access
the Modify GlassFire mode. When this mode is toggled on the controller
will ask you to enter a temperature and a hold time each time you enter
a GlassFire mode program. When the Modify GlassFire mode is then toggled
off again the controller will store these new values and you will not have
to program them again. To toggle the Modify GlassFire on and off press
the MENU key repeatedly until you see "M6F" then press ENTER.
After you press ENTER you can toggle the Mode on and off by using the BACK
key. When you have the setting you want press ENTER once more.
Kiln Will Not Start
If there is no display, check to see if the kiln is plugged in and the
breaker has not tripped. If there is a display, double check your programming
instructions. The kiln must be in Idle Mode to start.
Kiln Will Not Reach Temperature
Make sure the kiln is connected to the proper voltage. After extended use
the elements in the kiln wear out and eventually need to be replaced. Look
for possible breaks in an element. Elements can break if they are contaminated
by bits of glass. If an element is out it will not glow. Program the kiln
to at least 500 °F and look in the kiln to see if any individual elements
are out.
Kilns cycle power on and off through relays. If a relay goes out, 1 or
more elements in the kiln will not function. Look at the wiring diagram
to determine if elements not glowing are connected to the same relay. If
they are, chances are that relay needs to be replaced. Skutt recommends
to replace all relays at the same time.
Kiln Overfires or Underfires
The thermocouple, which looks like a metal tube protruding into the kiln
chamber, measures the temperature in the kiln chamber. As thermocouples
began to wear out they slowly drift in the direction of an overfire. If
you have noticed that your projects have become increasingly overfired
it may be time to change your thermocouple. If you are comparing your results
to how they fire in other kilns it is important to remember that every
kiln fires slightly different and it may be necessary to adjust your firing
programs.
Kiln Will Not Turn Off
Kilns cycle power on and off through relays. If a relay sticks on 1 or
more elements in the kiln will stay on. Skutt kilns are specifically designed
to split the power between 2 or more relays therefore the likelihood of
a severe over fire is extremely unlikely. Look at the wiring diagram to
determine if elements glowing are connected to the same relay. If they
are, chances are that relay needs to be replaced. Skutt recommend to replace
all relays at the same time.
Error Messages
The following errors may appear in the window of your controller. Along
with the error number, the display indicates elapsed time in hours and
minutes and also the temperature the kiln reached when the error occurred.
Please write these numbers down and call your distributor or Skutt
Kilns at (503) 774-6000.
Error and Description
Err1 Ramping up
and rate is less than 12° per hour. Rise is checked every 7.5 minutes.
Rate must persist for 22.5 minutes before display.
Err2 Program
in hold, temperature 50° or more above hold temperature. Error must
persist for more than 18 seconds before error is triggered.
Err3 Program
in hold, temperature 50° or more below hold temperature. Error must
persist for more than 18 seconds before error is triggered.
Err4 Program
ramping down and temperature more than 50° above last hold temperature.
Error must persist for more than 18 seconds before error is triggered.
Err5 Program
ramping down and temperature more than 50° below local set point. Must
persist for 18 seconds to trigger.
Err6 Negative
reading detected at thermocouple, indicating it is wired improperly.
Err7 Ramping
up and temperature 50° above local set point.
Err8 Controller
in positive ramp, kiln temperature is ramping down. Negative rate must
persist for 22.5 minutes to trigger error.
ErrP Informational
error message: . When it flashes, a brief, noncritical power outage has
occurred. The controller was able to resume firing and the load of ware
is not in danger. It continues to alternately display with the internal
temperature until you press Enter.
FAIL System
cannot sense thermocouple.
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